Machines · Frames · Skids · Vessels

Mechanical and industrial equipment, from concept to field reality.

Machines, frames, skids, vessels, silos and assemblies engineered as complete systems rather than isolated parts.

The required outcome: equipment that can operate, be transported, installed or modified with defined interfaces.

The required outcome may be equipment that can operate, be transported, installed or modified with defined interfaces. Free-body diagrams, strength calculations, stability checks and code requirements come before numerical models.

Photograph of real industrial equipment with tanks, piping, pumps and instrumentationIllustrative photo · industrial equipment
Illustrative photograph of real industrial equipment. No FEA Consultants client project is shown.

When to involve us

When real interfaces and operating cases govern the design.

Equipment may be robust in normal service and become critical during lifting, transport, modification or vibration. The scope must cover the situations that actually matter.

01

New machine or skid

Establish a coherent load path before details and procurement lock the design.

02

Existing-equipment modification

Assess how added mass, supports, openings or process changes affect the complete system.

03

Field issue or failure

Connect cracks, vibration or deformation to the governing physical mechanism.

04

Lifting, transport or handling

Address temporary loads, centre of gravity, lifting points and transport configurations.

05

Fatigue or vibration

Evaluate stress ranges, natural frequencies, stiffness and cycle-sensitive details.

06

Capacity or compliance demonstration

Document assumptions, load cases, checks and operating limits.

Verification chain

From operating conditions to the detail carrying the load.

A useful verification follows load through the machine, frame, assemblies, supports and receiving structure.

  1. 01

    Load states

    Operation, start-up, shutdown, pressure, temperature, vibration, transport, lifting and extreme events.

  2. 02

    Mass and stiffness

    Equipment, contents, centre of gravity, connections and flexibility of primary components.

  3. 03

    Global structure

    Frame, skid, vessel, bracing and reaction distribution.

  4. 04

    Local interfaces

    Welds, bolts, flanges, nozzles, lugs, supports, plates and connection details.

  5. 05

    Supports and surroundings

    Anchorage, foundation, supporting structure, clearances, fabrication and field constraints.

Photograph of a steel assembly suspended from an overhead crane in an industrial workshopIllustrative photo · industrial lifting
Illustrative workshop-lifting photograph. It is neither a lift plan nor a field instruction.

Temporary cases matter

Lifting and transport can govern equipment designed to operate at rest.

Lifting points, rigging, centre of gravity, skid stiffness and temporary attachments must match the actual configuration.

  • Documented centre of gravity and load sharing.
  • Lifting points connected to the frame load path.
  • Temporary configurations separated from normal service.
  • Recommendations compatible with fabrication and handling.

Capabilities

One engineering logic for very different equipment.

The analysis level follows the risk: targeted calculations when sufficient, global models or local FEA when interactions matter.

Machines

Machines and frames

Frames, bases, panels, guards, interfaces and operating reactions.

Process

Vessels, silos and skids

Containers, process equipment, supports, piping and integrated structures.

Assemblies

Welded and bolted

Welds, bolts, flanges, plates, gussets and details under combined loads.

Dynamics

Rotating and mobile

Stiffness, modes, vibration, resonance, fatigue and movement conditions.

Field

Modifications and repairs

Reinforcement, support relocation, openings, replacement and retrofit.

Operations

Lifting and handling

Lifting points, spreader beams, transport, tie-down, erection and temporary cases.

Interfaces

Supports and anchorage

Base plates, lugs, supports, reactions, anchors and receiving structure.

Review

Independent validation

Review of calculations, assumptions, drawings, details and recommendations.

Load cases

Behaviour must remain coherent through every life-cycle phase.

A robust design accounts for what happens in the shop, on the road, in the field and in service.

Fabrication and assembly

Tolerances, welding sequence, access, fit-up, local stiffness and buildable details.

Transport and installation

Acceleration, temporary supports, tie-down, lifting, handling and partially assembled configurations.

Operation and extreme events

Weight, pressure, thermal effects, torque, vibration, fatigue, seismic, wind or impact as required.

Method

Analysis proportionate to the decision.

We start with uncertainties that can change the conclusion and refine only where it adds value.

01

Frame uses and limits

Function, configurations, transients, criteria and required level of evidence.

02

Establish loads and geometry

Drawings, models, mass, centre of gravity, interfaces, materials and missing assumptions.

03

Build the useful model

Hand checks, beam or shell models, 3D FEA, dynamics or coupling as behaviour requires.

04

Verify the complete chain

Global structure, local details, assemblies, supports, anchorage and plausible failure modes.

05

Test sensitivity

Unknowns, gaps, stiffness, contacts, damping, tolerances and critical combinations.

06

Turn analysis into a decision

Clear conclusion, modifications, details, priorities and operating limits.

Deliverables

Results usable by design, fabrication and field teams.

The deliverable follows the decision: targeted note, report, details, recommendations or a complete package.

Assumptions and load cases

Conditions, masses, materials, criteria, combinations and limits documented clearly.

Interpreted results

Load paths, critical areas, failure modes and margins needed for the decision.

Actionable modifications

Reinforcement, detail, support, assembly or sequence changes.

Drawings and details

Design and fabrication or field details when included in scope.

Review and traceability

Comment responses, revisions and a clear link between criteria and conclusion.

Engineering report

Signed or sealed report when required and compatible with the applicable professional scope.

Applications

Common industrial systems and specialized equipment.

The scope adapts to the product, environment and available information.

Related expertise

Connect equipment to the analyses that actually govern it.

Specialized pages remain directly accessible without returning to the main menu.

Frequently asked questions

What to clarify at the start.

The best approach depends on the decision, risk and quality of available information.

Is a 3D model required?

No. Drawings, sketches, photos, mass and dimensions may be enough to frame the first step. The model level is then matched to the need.

Can you verify equipment that is already built?

Yes, when configuration, materials, assemblies and operating conditions can be established with sufficient confidence. Inspection or field measurements may be required.

Is FEA always necessary?

No. A targeted calculation or simple model is often better. FEA is used when details, contacts, nonlinearities or load distribution materially affect the conclusion.

Can lifting be included?

Yes. Scope can include centre of gravity, lifting points, rigging, the skid, temporary attachments and defined handling conditions.

Start simply

Equipment to design, modify or verify?

Send the available drawings, models, photos and known conditions. A first review will confirm the useful scope.